Flexible Ceramic Heating Pads – FCP

Flexible ceramic heaters pads, Heat treatment pads, Cooperheat pads,

Heater Beads

Flixible Ceramic Heater Pads

Resistance Heating

Heater Element Wire

Heater Element Wire

USA Sales & Distribution, Click Here for Contact Information

FLEXIBLE CERAMIC HEATING PADS – FCP

Available for shipping to USA & Canada

flexible-ceramic-pad-heaters-a
flexible ceramic heating pads-11

FLEXIBLE CERAMIC PAD – SETUP FOR HEAT TREATMENT

flexible ceramic heaters-c

HEAT TREATMENT

HOW TO MEASURE CERAMIC HEATING PADS SIZES.

FLEXIBLE CERAMIC HEATER =SIZES

FLEXIBLE CERAMIC HEATER – SIZES ( 60 /16 CORE WIRE )

Specification (60/16 Core Wire):
(All dimensions are nominal)

Stock Type Width (tall to tall) Length (of heater body) Volts Power
Reference Reference mm  inch mm inch  v  kw
20230 CP3 75 3.00 670  26.50 60 2.70
20231 CP4 100 4.00 505 20.00 60 2.70
20232 CP6 150 6.00 335 13.25 60 2.70
20233 CP8 205  8.00 250 10.00 60 2.70
20234 CP10 255 10.00 210 8.25 60 2.70
20235 CP12 305  12.00 165 6.50 60 2.70
20236 CP15 380 15.00 145 5.75 60 2.70
20237 CP16 410 16.25 125 5.00 60 2.70
20238  CP21 535 21.00 105 4.25 60 2.70
20239 CP24 610 24.00 85 3.25 60 2.70
20240 CP48 1220 48.00 45 1.75 60 2.70
21230 CP3H 75 3.00 925 36.50 80 3.60
21231 CP4H 100 4.00 690 27.25 80 3.60
21232 CP6H 150 6.00  465 18.25 80 3.60
21233 CP8H 205 8.00 360 14.25 80 3.60
21234 CP10H 255 10.00 295 11.50 80 3.60
21235 CP12H 305 12.00 230 9.00 80 3.60
21235 CP15H 380 15.00 190 7.50 80 3.60
21236 CP17H 430 17.00 165 6.50 80 3.60
21237 CP21H 535 21.00 145 5.75 80 3.60
21238 CP39H 835 33.00 85 5.25 80 3.60
 21239 CP40H 1675 66.00 45 1.75 80 3.60
21240 CP24H 610 24.00 330 13.00 220 9.90

FLEXIBLE CERAMIC HEATER – SELECTION GUIDE

Heating Element Selection Guide:
(For heat treatment cycle up to 800C)
To be used as a guide only. Reference should always be made to specific code or specification heated width requirements.

Nominal Bore Pipe Wall Thickness Inches / (mm)
Inches mm 0-0.8 / (0-20) 0.8-0.9 / (20-23) 1.1-1.4 / (23-28) 1.1 – 1.4 / (28-36) 1.4 – 1.8 / (36 – 46) 1.8 – 2.4 / (46-61)
 1.00 25  1 x CP48 N/A  N/A N/A N/A  N/A
 2.00 51  1 x CP8 N/A N/A N/A  N/A  N/A
 3.00 76  1 x CP12 N/A N/A N/A  N/A  N/A
 4.00 102   1 x CP15 N/A N/A  N/A  N/A  N/A
 6.00 152 2 x CP12 2 x CP12 N/A  N/A  N/A  N/A
 8.00 205   2 x CP15  2 x CP10 2000  N/A  N/A  N/A
 10.00 254 3 x CP12 4 x CP8 2001  N/A  N/A  N/A
 12.00 305 4 x CP10 4 x CP10 4 x CP10  2 x 4 x CP10  N/A N/A
 14.00 356   3 x CP15 4 x CP12 6 x CP8  6 x CP8 2 x 4 x CP12  N/A
16.00 406 2 x 4 x CP12  2 x 4 x CP12  2 x 4 x CP12 2 x 5 x CP10  2 x 5 x CP10 N/A
18.00 457 2 x 4 x CP15  2 x 4 x CP15 2 x 4 x CP15 2 x 5 x CP12  2 x 5 x CP12  N/A
20.00 508 2 x 5 x CP12 2 x 5 x CP12  2 x 5 x CP12  2 x 5 x CP12  2 x 6 x CP10  2 x 6 x CP10
22.00 559 7 x CP10 7 x CP10 8 x CP10  N/A N/A  N/A
24.00 610 2 x 5 x CP15 2 x 5 x CP15 2 x 6 x CP12  2 x 6 x CP12 2 x 6 x CP12 2 x 7 x CP10
47.00 1194 2 x 12 x CP12 2 x 12 x CP12 2 x 12 x CP12  3 x 12 x CP12 3 x 12 x CP12  3 x 12 x CP12
63.00 1600 2 x 15 x CP12 2 x 15 x CP12  2 x 15 x CP12  2 x 15 x CP12 2 x 15 x CP12 3 x 15 x CP12

FLEXIBLE CERAMIC HEATER – SIZES ( 80 /20 CORE WIRE )

Specification (80/20 Core Wire):
(All dimensions are nominal)

3.60

Stock Type Width (tall to tall) Length (of heater body) Volts Power
Reference Reference mm  inch mm inch  v  kw
20030 CP3 75 3.00 670  26.50 60 2.70
20031 CP4 100 4.00 505 19.50 60 2.70
20032 CP6 150 6.00 335 13.00 60 2.70
20033 CP8 205  8.00 250 9.75 60 2.70
20034 CP10 255 10.00 210 8.00 60 2.70
20035 CP12 305  12.00 165 6.50 60 2.70
20036 CP15 380 15.00 145 5.75 60 2.70
20037 CP16 410 16.25 125 5.00 60 2.70
20038  CP21 535 20.50 105 4.00 60 2.70
20039 CP24 610 23.50 85 3.25 60 2.70
20040 CP10L 250 10.00 85 3.25 30 1.35
20041 CP48 1220 47.25 45 1.75 60 2.70
20042 CP20L 500 19.50 45 1.75 30 1.35
26260 CT78 25 1.00 1950 77.00 60 2.70
26261 CT36L 25 1.00  915 36.00 30 1.35
21030 CP3H 75 3.00 925 35.50 80 3.60
 21031 CP4H 100 4.00 690 27.00 80 3.60
21032 CP6H 150 6.00 465 18.25 80 3.60
21033 CP8H 205 8.00 360 14.25 80 3.60
21034 CP10H 255 10.00 295 11.25 80 3.60
21035 CP12H 305 12.00 230 9.00 80 3.60
21036 CP15H 380 15.00 190 7.50 80 3.60
21037 CP17H 420 16.00 165 6.50 80 3.60
21038 CP21H 535 21.00 145 5.75 80 3.60
21039 CP33H 840 33.00 85 3.25 80 3.60
21041 CP66H 1680 66.00 45 1.75 80 3.60
21042 CP30H 760 30.00 45 1.75 40 1.80
22005 CP24H 610 24.00 335 13.00 220 9.90
22006 CP26H 660 26.00 335 13.00 240 10.80

Construction:

Highest quality materials available in the construction of our Ceramic Pad (FCP) heating elements.

  • Reduce work time
  • Highly Durable
  • Extended Life
  • Reduce annual repair costs

Ceramic Beads

  • High Resistance to Thermal and Physical Shock
  • High grade sintered alumina ceramic beads 80/20 nickel cold tail wire.
  • Flexibility and high heat transfer

Advantage:

  • Reduce worktime
  • Highest Quality materials
  • Highly Durable
  • Extended Life
  • Reduce annual repair costs

Physical Properties:

  • Alumina Content: 95 %
  • Bulk Density Fired: 3.7 MG/M3
  • Grain Size: 6 um
  • Vickers Hardness: 12.5 ( GPA@Hv 0.5 kg )
  • Rockwell Hardness: 78 (R45N)
  • Compressive strength: 2000 Mpa
  • Flexible strength: 320 MPA (ASTM C1161.3 point)
  • Young Modulus: 325 Gpa
  • Thermal Conductivity: 21 W/ m3

Heating elements are butt welded to the cold tails of ceramic eliminates the cold
heater core wire which eliminates the cold tail/core wire junction failures often
seen with low quality heaters which use steel ferrules.

Any pipe size or pipe configuration can be covered from the extensive range of
FCP heating elements, so that the correct amount of heating power can be
applied to successfully heat treat the pipe weld or other fabrication.

Flexible Ceramic pads heating elements are manufactured with a range of
power ratings for use with a selection of standard voltages.

If you require any special heating element configuration, voltage or power rating,
Viaduct Trading will use their heat treatment engineering expertise to provide you with a
heating element custom built to meet you exact needs.

If handled correctly, Stork FCP heating elements can be used approximately
fifty times at temperatures up to 1050ºC (1922ºF). Viaduct Trading Ltd can
provide higher temperature heating elements if required which can be used
repeatedly at temperatures up to 1200ºC